Coin Cell Assembly Line
Coin Cell Assembly Line

Coin Cell Assembly Line

TWS Button Battery Assembly Line is a fully automated equipment independently developed and manufactured by Zhuote Company, specifically designed for the automatic assembly and production of cylindrical steel-shell button batteries. This equipment has applied for national invention and utility model patents.
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Equipment Introduction

 

 

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TWS Button Battery Assembly Line is a fully automated equipment independently developed and manufactured by Zhuote Company, specifically designed for the automatic assembly and production of cylindrical steel-shell button batteries. This equipment has applied for national invention and utility model patents.

 

TWS Button Battery Assembly Line mainly consists of the following machines: Whole-Tray Cell Feeding Machine, Cell Positive Tab Bending & Sleeving Machine, Cell Insertion & Case Welding Machine, Negative Case Feeding & Taping Machine, Positive Case Feeding & Marking Machine, Positive Case Taping Machine, Laser Sealing Machine, and Cleaning & Tray Loading Receiving Machine.

 

◆ Whole-Tray Cell Feeding Machine: Performs whole-tray cell stacking and feeding, automatic tray separation, automatic conveying of cell trays via conveyor chain, automatic positioning, automatic tray scanning and binding, automatic picking and discharging of cells, automatic placement, and automatic empty tray stacking and receiving.

 

◆ Cell Positive Tab Bending & Sleeving Machine: Positions battery in nesting cups, automatically scans cup codes, automatically binds cell data, automatic feeding, automatically locates positive/negative tab orientation, automatically bends tabs, CCD automatic inspection of center hole offset, robotic arm automatically picks and transfers cells, CCD automatic inspection of positive tab, automatic positive tab cutting, automatic bending of positive tab and sleeving into cell hole, automatic discharging, automatic scanning and binding of cell and cup.

 

◆ Positive Case Feeding & Marking Machine: Performs positive case blister tray stacking and feeding, automatic tray separation, automatic conveying of trays via conveyor chain, automatic positioning, automatic laser marking, automatic scanning, automatic rejection of defective products, automatic discharging of qualified products, automatic empty tray stacking and receiving.

 

◆ Negative Case Feeding & Taping Machine: Feeds negative cases via vibration plate, automatic sorting, automatic feeding, automatic positioning, automatic tape feeding, automatic tape application, CCD automatic inspection of tape, automatic rejection of detected defective products, automatic discharging of qualified products.

 

◆ Positive Case Taping Machine: Feeds positive cases via vibration plate, automatic sorting, automatic feeding, automatic positioning, automatic tape feeding, automatic tape application, CCD automatic inspection of tape, automatic rejection of detected defective products, automatic discharging of qualified products.

 

◆ Cell Insertion & Case Welding Machine: Automatic feeding of positive cases, automatic scanning, automatic cell feeding, CCD automatic inspection of steel case position, robotic arm automatically picks and inserts cells into cases, automatic welding, CCD automatic inspection of weld points, automatic assembly of negative cases, robotic arm automatically picks and discharges materials, automatic rejection of defective products, automatic discharging of qualified products, automatic scanning and data binding.

 

◆ Laser Sealing Machine: Automatic battery feeding and picking, automatic inbound scanning and binding, precision turntable automatic feeding, precision fixture automatic positioning, automatic laser welding, automatic discharging, automatic scanning and code binding.

 

◆ Cleaning & Tray Loading Receiving Machine: Automatic battery feeding and conveying, automatic cleaning, automatic drying, automatic scanning, automatic tray binding, automatic tray loading, manual stacking of empty material boxes for feeding, automatic stacking and receiving of full material boxes.

 

The TWS Button Battery Assembly Line is designed to be user-friendly, featuring simple operation, and delivers stable, reliable, and highly efficient performance.


We offer customized designs capable of accommodating various models with identical diameters but varying heights, based on client requirements. Model changeover is quick and straightforward.


As the original manufacturer of TWS Button Battery Assembly Line, we have a proven track record of consistently supplying high-quality equipment to major domestic and international companies. We provide a one-year warranty and lifelong technical support. We welcome the opportunity to serve you.

 

 

 

Workflow

 

 

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Cell Feeding → Positive Tab Bending & Sleeving into Cell Hole → Positive Case Marking → Negative Case Taping Application → Positive Case Taping Application → Cell Insertion into Case with Welding → Laser Sealing → Cleaning & Tray Loading Receiving

 

 

Technical Parameters

 

 

Rated Voltage

380V 50Hz

Total Line Rated Power

50KW

Operating Air Pressure

5-7kgf/cm²

Applicable Models

7840/9440/9473/1040/1054/1154/1254/1450/1654

Production Efficiency

40-50ppm/min

Number of Operators

2-3 Operators

Overall Dimensions

17000x1400x1800mm(LxWxH)

 

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